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Our ValueWhat NIC can do
We provide high-quality non-destructive testing using two
technologies: visual inspection and X-ray inspection systems.
Quality managementenhances the qualityof a company’s own products.
NIC possesses two key technologies: “visual inspection”, which measures and checks the condition of products and components as well as detects external defects, and “X-ray inspection technology,” which enables the detection of foreign objects by examining the internal structure. Additionally, we offer “custom-made non-destructive inspection” tailored to the conditions of our customers’ manufacturing sites and their quality management and evaluation needs. This includes support for both “inline inspection,” which integrates into production lines without halting the workflow, and “offline inspection,” which establishes a separate inspection process apart from the production line.
01Core TechnologyNon-Destructive Inspection Technology to Enhance Inspection Quality
We focus on the core technologies of visual inspection and X-ray non-destructive inspection,
and are committed to the development of inspection devices, control systems, and quality management systems.
NIC’s Non-Destructive Inspection Types
We offer optimal inspection solutions based on our two core technologies: “visual inspection” and “X-ray non-destructive inspection”. These solutions are tailored to suit the specific inspection targets, materials, challenges, and industries.
- What is Visual Inspection?
- Visual inspection detects surface defects such as dirt, scratches, foreign object attachment, missing parts, and deformation. By understanding the image characteristics of the inspection target, we build a “thinking mechanism” to identify where the defects are located.
Our company already has extensive experience in sorting and shipping fresh produce through our “sorting system” for fruits and vegetables. - What is X-Ray Inspection?
- X-ray inspection utilizes the penetrating power of X-rays to detect internal defects such as foreign object contamination, missing parts, and deformation, which are not visible from the exterior. We offer a range of X-ray inspection solutions, from micro-focus X-ray inspection to mili-focus X-ray inspection, and we design and manufacture them according to customer requirements.
Our image processing software is also custom-made to match the increasingly complex judgment criteria.
- Image Processing Software Technology
- Image processing technology uniquely processes captured images with advanced techniques, automatically detecting and determining the locations of defects, scratches, and foreign objects. In visual inspection, it performs alignment, positioning, dimensional measurement, and character recognition, determining the accuracy, measurements, and correctness of the inspection results.
In X-ray inspection, it determines internal defects, dimensional measurements, voids, foreign objects, and other issues. The criteria for what is considered an anomaly vary for each customer, so we customize the inspection process to align with their specific judgment standards.
Improving the Accuracy
of Image Processing
To improve the accuracy of image processing and support the production of a wide variety of products, our company develops software that utilizes AI/deep learning. By automating the design process, we eliminate the need for logic changes, thereby reducing the time required to solve problems.
Additionally, with AI/deep learning, it might be possible to identify targets that were difficult to distinguish using rule-based methods.
Furthermore, both AI/deep learning and rule based image processing, have their respective advantages and disadvantages. Therefore, in some cases, both methods are combined to make the final decision.
02Custom-MadeCustom-Made Non-Destructive Inspection Tailored to Your Needs
We provide custom equipment and solutions that are not bound by standards.
We develop owned inspection equipment possible that cannot be achieved with standard products.
A manufacturing site that adapts to the diversification of customer needs and the increasing sophistication of quality requirements. The demand for quality inspections is rising every year, and full inspections (inline inspections) capable of detecting even finer defects are becoming essential.
In addition, even within the same industry and product category, quality evaluation standards and inspection points vary depending on the company and the specific product.As a result, there are inspection cases emerging that cannot be addressed with “standard non-destructive inspection equipment.”
As a solution to these on-site challenges, NIC has been developing “custom-made non-destructive inspection equipment” for many years.
The custom-made expertise we have accumulated over the years is utilized not only in the development and manufacturing of equipment but also in building optimized non-destructive inspection systems. These systems streamline everything from quality inspections and defect evaluation criteria to standardization for our customers.
Main Purposes of Full Custom-Made Solutions
We provide custom-made solutions tailored to the specifications and purposes of each inspection.
- X-ray Inspection
- Visual Inspection
- X-ray Sensor Camera
- Tube Voltage and Tube Current
- Magnification
- Movement Mechanism / Stage
- Image Processing Software
- Data Processing System
- Dimension
- Presence of Liquid Crystal
Circuit board development with a focus on meticulous craftsmanship
Custom-made equipment is developed by finalizing specifications through discussions with our customers.In the circuit and board design processes, we independently perform custom designs, including artwork design and FPGA programming, to implement boards with a strong focus on built-in quality.In the circuit and board design processes, we independently perform custom designs, including artwork design and FPGA programming, to implement boards with a strong focus on built-in quality. In addition, since circuit boards contribute to the compactness and space-saving design of equipment, our company is actively advancing “small-scale board development.”
03One StopOne-stop, comprehensive support by specialized engineers
Through detailed consultations with specialized engineers, we can provide the most suitable proposals tailored to your purposes.
The conditions of manufacturing sites engaged in multi-variety, small-lot production differ from company to company. Furthermore, manufacturing sites face numerous unique challenges, such as optimizing production line efficiency and establishing quality evaluation standards for products.
For this reason, the requirements for non-destructive inspection are highly advanced and complex. Achieving optimal quality inspection necessitates not only expertise in inspection but also engineers with knowledge of the products, manufacturing processes, and production lines.
NIC’s standout feature is that our engineers provide comprehensive support, handling everything from planning the inspection system to the design and development of equipment, as well as its implementation and maintenance. Our experienced and highly skilled engineers provide extensive support for your inspection system.
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- Consultation
- We will inquire about the test details, desired quality control standards, and material characteristics.
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- Sample Evaluation
- We will take possession of the target inspection items and analyze and evaluate whether the desired inspection is possible.
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- Design
- Based on the installation status of the inspection equipment and the evaluation of sample products, we will consider the system configuration, inspection conditions, and other relevant factors.
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- Development, Manufacturing
- We develop the optimal non-destructive inspection systems including visual inspection, X-ray inspection equipment, and image processing software.
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- Installation, Testing
- We operate devices and systems tailored for inline and offline inspections.
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- Maintenance
- We provide maintenance and repair services tailored specifically for custom-built equipment. We offer comprehensive technical services.
A dedicated representative will handle your inquiries.
A dedicated representative will assist you from the initial consultation stage through to delivery. Therefore, we will carefully listen to your specific requirements, such as material properties and product structures, and propose the most suitable non-destructive inspection solution. We provide consistent support from detailed planning to finalizing specifications.
Furthermore, our engineers will continue to provide support even after implementation, ensuring peace of mind and eliminating any hassle.